From groundbreaking EV platforms to high-performance components, MFGsourcing is your strategic partner for custom, high-strength forged aluminum parts. We support your entire product lifecycle, delivering precision and reliability from initial EVT (Engineering Validation) through DVT (Design Validation) and into high-volume PVT (Production Validation).
We integrate expertise from the start, offering FEA (Finite Element Analysis) to optimize your design for unparalleled strength-to-weight ratios. Our DFM (Design for Manufacturability) analysis ensures your part is not only innovative but also efficient and cost-effective to produce. We proactively identify opportunities for VAVE (Value Analysis/Value Engineering) to reduce unit cost without compromising on integrity or performance.
Our End-to-End Process:
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Manufacturing: We begin with premium aluminum alloys, utilizing closed-die forging under immense pressure to align the grain flow with your part's geometry. This creates a superior microstructure, eliminating porosity and delivering exceptional mechanical properties, impact resistance, and fatigue life far beyond cast or machined billet alternatives.
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Post-Processing: Every forging undergoes precise T6 Heat Treatment (Solution Heat Treating and Artificial Aging) to achieve its full strength potential. We then employ advanced 5-Axis CNC Machining to achieve critical tolerals and finished dimensions. Secondary processes include shot blasting, vibratory finishing, anodizing, chromate conversion coating, powder coating, and packaging per your specifications.
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Quality & Delivery: Quality is engineered into every step. We are compliant with IATF 16949 standards, utilizing CMM inspection, optical comparators, and full material traceability (including mill certs) with every shipment. Our global supply chain expertise guarantees transparent communication and on-time delivery to your production line, whether you need rapid prototypes or full-scale production runs.
Partner with MFGsourcing to forge a stronger future. Contact us today for a comprehensive DFM and quote.
