Die Cutting Service

MFGsourcing: Your Premier Partner for Custom Die-Cut Parts

MFGsourcing specializes in high-quality custom die-cut parts tailored to your exact specifications. We support every stage of product development—from Engineering Validation Test (EVT) and Design Validation Test (DVT) to Production Validation Test (PVT). Our die-cutting process ensures precision, consistency, and scalability, making us the ideal partner for prototypes and mass production.

Comprehensive Material Selection

We work with a vast range of materials to meet diverse functional and aesthetic needs:

Plastics (PVC, PET, PE, PC, PP, ABS, etc )
Metals (aluminum foil, copper foil, etc )
Packaging Materials (BOPP, paper, adhesive films, composits, wood, glass, etc )
Cushioning & Insulation (EVA, foam, EPE, silicone, conductive cloth )
Rubber & Soft Polymers (soft rubber, silicone, etc )
Specialty Adhesives (permanent, removable, waterproof formulations, etc )

Our materials are sourced to ensure durability, weather resistance, and compliance with industry standards

Detailed Manufacturing Process

Design & Tooling:
- Clients provide designs in AI, PDF, or EPS formats (300+ DPI resolution).
- Custom dies are fabricated for kiss-cutting or through-cutting based on material requirements.
Material Preparation:
- Sheets or rolls are loaded into CNC-controlled die-cutting machines.
- Adhesive layers are applied for self-adhesive parts.
Die-Cutting:
- High-precision machines cut shapes with ±0.15mm tolerance.
- Complex shapes (e.g., holographic patterns, multi-layer composites) are achieved via 5D CNC engraving.
Post-Processing:
- Lamination: UV coating or gloss/matte finishes for protection.
- Adhesive Activation: Pressure-sensitive adhesives are cured for optimal bonding.
- Slitting & Rewinding: Parts are converted into sheets or rolls for packaging.
Quality Control:
- Each batch undergoes dimensional checks, adhesion tests, and waterproof/UV resistance validation.

Competitive Advantages

Low Cost: Bulk pricing as low as $0.06/unit (min. order 10,000 pieces).
Rapid Delivery: Samples in 3 days; mass production in 7–45 days based on complexity.
Quality Assurance: ISO 9001/IATF 16949-certified processes, with precision matching automotive/aerospace standards.

Applications Across 8 Industries

Industry	Use Cases	Materials Used & Benefits
Electronics	EMI shielding gaskets, conductive pads	Copper foil, conductive cloth; static dissipation & signal integrity
Automotive	Interior trim stickers, vibration-damping pads	EVA foam, adhesive films; weather resistance & noise reduction
Medical	Device labels, sterile packaging seals	Medical-grade silicone, PVC; biocompatibility & autoclave stability
Packaging	Branded labels, anti-tamper seals	BOPP, removable adhesives; durability & aesthetic appeal
Aerospace	Thermal insulation layers, component masks	Aluminum foil, polyimide films; high-temperature resistance
Consumer Goods	Appliance labels, decorative stickers	Vinyl, holographic films; UV resistance & custom aesthetics
Industrial	Machinery gaskets, non-slip surfaces	Silicone, rubber; abrasion resistance & sealing performance
Telecom	5G equipment shields, cable management tags	EPE foam, conductive fabrics; lightweight cushioning & ESD protection

Why Choose MFGsourcing?

20+ Years of Expertise: Leveraging advanced CNC engraving for complex geometries.
End-to-End Support: From design consultation to global shipping.
Eco-Friendly Options: Recyclable materials and water-based adhesives.
30% Cost Saving: Connect with qualified 300 + die cutting factories direct.

MFGsourcing – Precision Cut for Perfection.