MFGsourcing specializes in high-quality custom die-cut parts tailored to your exact specifications. We support every stage of product development—from Engineering Validation Test (EVT) and Design Validation Test (DVT) to Production Validation Test (PVT). Our die-cutting process ensures precision, consistency, and scalability, making us the ideal partner for prototypes and mass production.
We work with a vast range of materials to meet diverse functional and aesthetic needs:
Plastics (PVC, PET, PE, PC, PP, ABS, etc )
Metals (aluminum foil, copper foil, etc )
Packaging Materials (BOPP, paper, adhesive films, composits, wood, glass, etc )
Cushioning & Insulation (EVA, foam, EPE, silicone, conductive cloth )
Rubber & Soft Polymers (soft rubber, silicone, etc )
Specialty Adhesives (permanent, removable, waterproof formulations, etc )
Our materials are sourced to ensure durability, weather resistance, and compliance with industry standards
Design & Tooling:
Clients provide designs in AI, PDF, or EPS formats (300+ DPI resolution).
Custom dies are fabricated for kiss-cutting or through-cutting based on material requirements.
Material Preparation:
Sheets or rolls are loaded into CNC-controlled die-cutting machines.
Adhesive layers are applied for self-adhesive parts.
Die-Cutting:
High-precision machines cut shapes with ±0.15mm tolerance.
Complex shapes (e.g., holographic patterns, multi-layer composites) are achieved via 5D CNC engraving.
Post-Processing:
Lamination: UV coating or gloss/matte finishes for protection.
Adhesive Activation: Pressure-sensitive adhesives are cured for optimal bonding.
Slitting & Rewinding: Parts are converted into sheets or rolls for packaging.
Quality Control:
Each batch undergoes dimensional checks, adhesion tests, and waterproof/UV resistance validation.
Low Cost: Bulk pricing as low as $0.06/unit (min. order 10,000 pieces).
Rapid Delivery: Samples in 3 days; mass production in 7–45 days based on complexity.
Quality Assurance: ISO 9001/IATF 16949-certified processes, with precision matching automotive/aerospace standards.
| Industry | Use Cases | Materials Used & Benefits |
|---|---|---|
| Electronics | EMI shielding gaskets, conductive pads | Copper foil, conductive cloth; static dissipation & signal integrity |
| Automotive | Interior trim stickers, vibration-damping pads | EVA foam, adhesive films; weather resistance & noise reduction |
| Medical | Device labels, sterile packaging seals | Medical-grade silicone, PVC; biocompatibility & autoclave stability |
| Packaging | Branded labels, anti-tamper seals | BOPP, removable adhesives; durability & aesthetic appeal |
| Aerospace | Thermal insulation layers, component masks | Aluminum foil, polyimide films; high-temperature resistance |
| Consumer Goods | Appliance labels, decorative stickers | Vinyl, holographic films; UV resistance & custom aesthetics |
| Industrial | Machinery gaskets, non-slip surfaces | Silicone, rubber; abrasion resistance & sealing performance |
| Telecom | 5G equipment shields, cable management tags | EPE foam, conductive fabrics; lightweight cushioning & ESD protection |
20+ Years of Expertise: Leveraging advanced CNC engraving for complex geometries.
End-to-End Support: From design consultation to global shipping.
Eco-Friendly Options: Recyclable materials and water-based adhesives.
30% Cost Saving: Connect with qualified 300 + die cutting factories direct.
Contact us today for competitive quotes and see how our die-cut solutions enhance your product performance and branding!
MFGsourcing – Precision Cut for Perfection.
