Custom Injection Molded Speaker Housings for Audio Assembly Lines

FGMsourcing: Crafting High-Fidelity Plastic Injection Molded Enclosures for Wireless Audio Devices:

Demand exceptional sound and durability for your wireless speakers? FGMsourcing delivers precision-crafted plastic injection molded enclosures designed for peak audio performance and lasting resilience. We partner with audio innovators to transform concepts into production-ready housings.

Key Features:

• Acoustic Optimization: Geometry designed to minimize resonance and enhance sound clarity.

• Material Versatility: ABS, PC, or reinforced polymers for impact resistance and aesthetic flexibility.

• Seamless Integration: Precision-molded mounts for drivers, ports, and electronics.

• IP-Rated Protection: Options for dust/water resistance (IP54-IP67).

• Aesthetic Customization: Textured finishes, UV-resistant colors, and metallic coatings.

• Lightweight Durability: Structural ribs for rigidity without added bulk.

Manufacturing & Post-Process:

1. Design Phase:

• Collaborative DFM (Design for Manufacturability) analysis to optimize tooling and reduce costs.

• Prototyping via 3D printing for validation.

2. Tooling & Molding:

• High-precision steel molds crafted for 100,000+ cycles.

• Injection molding with ±0.01~0.2mm tolerances using automated presses.

3. Post-Processing:

• Ultrasonic welding for airtight seams.

• Secondary ops: EMI shielding, silk-screen logos, soft-touch coating.

• Acoustic foam integration for noise dampening.

Cost Efficiency:

• Tooling Investment: $5,000–$20,0000 (amortized over volume).

• Per-Piece Cost: $0.1–$50.00 (scales with order volume; 5K+ units reduces cost by 10%~30%).

• Value-Add: In-house tool maintenance minimizes downtime.

Quality Assurance:

• ISO 9001-Certified Production: Real-time process monitoring.

• Testing Protocols:

  • CMM (Coordinate Measuring Machine)，2D/2.5D and gauges for dimensional accuracy.

  • Drop tests (1.5m), thermal cycling (-20°C to 70°C), and humidity resistance.

  • Acoustic validation in anechoic chambers.

• Traceability: Batch-specific documentation for material and compliance (RoHS/REACH).

FGM Sourcing delivers end-to-end enclosure solutions—from concept to mass production. Leverage our expertise in precision molding to create speakers that resonate with quality. Request a project analysis to optimize lead times and ROI.