Precision Custom Metal Injection Molding Solutions — Engineered with MFGsourcing in China
Features:
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Complex Geometry: Net-shape production of intricate, thin-walled components with ±0.3% dimensional tolerance.
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Material Versatility: Stainless steel (316L, 17-4PH), tool steel, cobalt-chrome, and specialty alloys.
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High-Volume Efficiency: Scalable production (10k–1M+ units) with consistent repeatability.
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Surface Finish: As-sintered Ra 1–3 μm; enhanced to Ra 0.2 μm via post-processing.
Manufacturing Process:
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Feedstock Formulation: Custom metal powders (2–20 μm) blended with polymer binders.
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Injection Molding: Automated molding into complex tooling cavities.
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Debinding: Catalytic/solvent removal of binders.
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Sintering: Vacuum furnaces at 95–99% of melting point for full densification.
Post-Process Capabilities:
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Machining (CNC grinding/milling), passivation, E-coating, Ni/Zn plating, heat treatment (carburizing, hardening).
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100% automated visual inspection, CMM verification, and tensile/porosity testing per ASTM F2885/F75.
Cost & Quality Advantages:
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Tooling Optimization: Multi-cavity molds reduce per-part costs by 40–60% vs. machining.
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Zero-Waste Production: Near-net-shape process minimizes material loss (<5%).
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Quality Certifications: ISO 9001:2015, ISO 13485, PPAP, and material traceability.
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Lead Time: Prototypes in 4 weeks; production tooling in 8–10 weeks.
Applications: Medical instruments, automotive fuel systems, aerospace fasteners, and electronic hermetic enclosures.
Partner with Precision: Leverage China' s advanced MIM infrastructure for cost-competitive, high-tolerance components. Submit your RFQ for engineered solutions today. [Contact for DFM Analysis].