Precision MIM Card Trays for Mobile Devices: Engineered Excellence
MFGsourcing delivers high-performance custom metal injection molded (MIM) SIM/memory card trays tailored for seamless integration in mobile devices. We support your full product lifecycle – from EVT prototyping and DVT validation to PVT mass production – ensuring precision, reliability, and scalability.
Manufacturing Process:
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Feedstock Preparation: Fine metal powders (e.g., 17-4PH stainless steel) compounded with binders.
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Molding: Automated injection molding into complex net-shape tooling.
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Debinding: Catalytic or solvent removal of primary binders.
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Sintering: High-temperature furnace densification (±0.3% dimensional control).
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Post-Processing: CNC machining critical features, precision deburring, vibratory polishing, and surface enhancements (e.g., Ni plating, passivation, laser etching).
Cost Efficiency:
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Tooling optimization for high-volume economies.
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Material utilization >95%, minimizing waste.
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Value-engineered designs reduce secondary operations.
Quality Assurance:
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ISO 9001-certified process control.
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Full PPAP documentation (FAI, CPK, PFMEA).
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CTQ dimensions verified via automated optical inspection (AOI).
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Salt spray testing (48+ hours), adhesion tests, and mechanical validation.
Why Partner With Us?
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Complex Geometry Expertise: Micro-features down to ±0.01~0.05mm tolerances.
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Volume Flexibility: 10k to 10M+ units annually.
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Supply Chain Integration: Raw material to finished part under one roof.
Achieve flawless card tray functionality with MFGsourcing’s proven MIM solutions – where precision meets production excellence.