MFGsourcing specializes in high-quality custom extruded aluminum enclosures, supporting every stage from EVT (Engineering Validation Test) and DVT (Design Validation Test) to PVT (Production Validation Test). Our end-to-end solutions ensure seamless prototyping to mass production, delivering robust enclosures tailored to your specifications while reducing costs by 30% through optimized manufacturing efficiency and material utilization.
🛠️ Detailed Manufacturing Process & Post-Processing
-
Aluminum Extrusion:
-
Material Selection: High-grade aluminum billets (e.g., Al 6063 1) are heated to 400-500°C and pushed through custom-designed dies to form precise profiles.
-
Extrusion Techniques: Utilizing direct or indirect hot extrusion for complex shapes (hollow, multi-void, or asymmetric designs) with tolerances as tight as ±0.05mm for holes .
-
Post-Processing:
-
Heat Treatment: Aging (T5/T6 temper) to enhance strength and hardness.
-
Surface Finishing: Options include anodizing (IP65 rating 1), powder coating, polishing, or sandblasting for corrosion resistance and aesthetics.
-
CNC Machining: Precision drilling, cutting, and milling for dimensional accuracy (e.g., length tolerance ±0.3mm ).
✅ Quality Control & Certifications
Our facilities are ISO 9001, TS 16949 (automotive), and ISO 13485 (medical devices) certified 5. Rigorous checks include:
-
In-process inspections for wall thickness consistency (e.g., ±5mm deviation control).
-
Material composition analysis and stress testing.
-
IP rating validation (e.g., IP40-IP65 19) for environmental protection.
⚡ Delivery & Cost Efficiency
-
Batch Optimization: Volume-based pricing (e.g., $1.50/unit for 1000+ pieces 1) and 30% cost savings via reduced material waste and energy-efficient processes.
-
Global Logistics: Fast sampling (1-3 days) and bulk production lead times aligned with project timelines .
🌍 Applications Across 10 Industries
Our enclosures serve diverse sectors:
-
Electronics: IoT sensor housings.
-
Automotive: Control units and battery casings (TS 16949 compliant).
-
Medical: Device enclosures (ISO 13485 certified).
-
Renewable Energy: Solar PV mounting systems.
-
Industrial Automation: Machinery guards and control boxes .
-
Telecommunications: 5G infrastructure housings.
-
Aerospace: Avionics cooling systems.
-
Consumer Goods: Audio equipment and heat sinks.
-
Railways: Signal and communication devices.
-
Defense: Ruggedized equipment cases.
Partner with MFGsourcing for enclosures that combine precision, durability, and cost-effectiveness. Contact us to leverage our expertise in extrusion technology and supply chain efficiency! Get a quote now!
