Custom Aluminum Extrusions

MFGsourcing specializes in high-quality custom aluminum extrusions tailored to your specifications, supporting every phase from EVT (Engineering Validation Test) and DVT (Design Validation Test) to PVT (Production Validation Test). Our end-to-end solutions ensure seamless prototyping to mass production, reducing costs by 30% through optimized processes and material efficiency.

🔧 Manufacturing Process

1. Billet Preparation: Aluminum alloys (e.g., 6061, 6063) are heated to 400-500°C for optimal plasticity.

2. Extrusion: Using hydraulic presses (up to 15,000 tons), heated billets are forced through custom-designed dies to achieve precise profiles (e.g., angles, tubes, T-slots).

3. Cooling & Straightening: Extruded profiles are quenched (water or air cooling) and stretched to eliminate distortion 2.

4. Cutting: Profiles are cut to desired lengths (8-21 feet) using hot saws .

5. Aging Heat Treatment: Artificial aging (T5/T6 temper) enhances mechanical properties.

🛠️ Post-Processing

• Surface Treatments: Anodizing, powder coating, electrophoresis, or wood transfer for corrosion resistance and aesthetics 1.

• Machining: Precision cutting, drilling, punching, and CNC machining for final dimensions.

• Quality Enhancements: Aging, annealing, and deburring to ensure superior finish.

✅ Quality Control & Certifications

Our facilities are certified to ISO 9001, IATF 16949 (automotive), and ISO 13485 (medical devices), ensuring rigorous standards for material composition, dimensional tolerance (±1%), and mechanical performance 15. Every batch undergoes hardness testing, microstructure analysis, and dimensional checks .

⚡ Efficiency & Delivery

• Cost Savings: 30% reduction via material optimization, efficient extrusion speeds, and reduced waste 210.

• Lead Time: 15-30 days for production, with expedited options.

🌍 Applications Across 10 Industries

1. Construction: Window frames, curtain walls.

2. Automotive: Chassis components, heat sinks .

3. Aerospace: Structural parts .

4. Electronics: Heat sinks, enclosures.

5. Renewable Energy: Solar panel frames.

6. Medical Devices: Equipment housings (ISO 13485 compliant).

7. Industrial Machinery: Framing and rails.

8. Transportation: Train and marine components.

9. Consumer Goods: Furniture and appliances.

10. Defense: Precision components.

MFGsourcing combines advanced extrusion technologies (e.g., multi-hole and co-extrusion) with stringent quality management to deliver durable, lightweight, and cost-effective aluminum solutions 28. Partner with us for scalable production and technical expertise!

Contact us today for a free sample and quote! 🌐